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Industry 07

Consumer electronics

Fine-pitch internal assemblies, from EVT to mass production.

Inside a consumer product the cable is short, thin and unforgiving: 0.5 mm-pitch housings, AWG 32 wire, tight fold paths. We build EVT and DVT quantities fast and carry the same drawing pack into production without a redesign.

Fine-pitch internal jumper, applicator-crimped
Typical assemblies

What consumer hardware teams send us

01

Board-to-board jumpers

JST SH/GH, Molex Pico-class and equivalent fine-pitch housings, crimped and inspected.

02

Battery leads

JST PH/XH-class connectors, keyed per drawing, polarity verified 100%.

03

Speaker, mic and button leads

Short discrete-wire assemblies with tinned or crimped ends.

04

Internal charging pigtails

USB-C and DC-jack internal leads to your board connector.

05

Antenna pigtails

RF coax with U.FL-class connectors, length and orientation per spec.

06

Display and camera cabling

Shielded discrete-wire assemblies where a flex circuit is not the answer.

What matters here

What gets checked before the PO

Consumer programs care about cosmetics, ramp and unit cost. All three are on the table from the first quote.

Fine pitch1.0 / 0.8 / 0.5 mm-pitch housings, applicator-crimped with crimp-height monitoring
Wire gaugeDown to AWG 32; strand count and insulation per drawing
Fold and routingLengths held tight so the cable lands in the enclosure the same way every time
CosmeticsClean cuts, no stray strands, labels per drawing — inspected against your cosmetic spec
RampEVT → DVT → PVT quantities from one drawing pack; mass production on the same line
ComplianceRoHS/REACH parts; UL-listed wire where specified

Ramping a product? Get EVT quantities and MP pricing on one quote.