Solution 01
Custom cable assembly
Discrete wire, multi-conductor and shielded assemblies built to your drawing, pinout and length spec — from one prototype to repeat production.
Custom cable assembly — macro, white ground
Capabilities
What this service covers
Typical working ranges. Outside them? Send the drawing anyway — the engineering review will say what's possible.
| Wire range | AWG 32 – 8, UL and customer-specified wire |
| Workmanship | IPC/WHMA-A-620 Class 2 — Class 3 on request |
| Constructions | Discrete wire, multi-conductor, shielded / screened |
| Termination | Crimp (applicator-controlled), solder, IDC |
| Protection | Heat-shrink, braided sleeving, spiral wrap |
| Identification | Wire labels, flag labels, printed heat-shrink |
| Testing | 100% continuity; hi-pot, pull-force, crimp-height monitoring |
| Volumes | 1-piece prototypes to repeat production |
How it runs
How custom cable assembly runs here
01
Drawing review
Pinout, wire spec and lengths checked; gaps flagged before quoting.
02
Materials confirmed
Wire and connector part numbers agreed as exact line items.
03
First article
Prototype with photos and measurements — production waits for sign-off.
04
Build + 100% test
Continuity on every unit; records ship with the lot.
Shielded cable assembly photo
Power cable assembly photo
Panel jumper photo