Solution 02
Wire harness manufacturing
Multi-branch harnesses with breakouts, sleeving and labeling — assembled on harness boards, tested per your spec, and documented so every reorder matches the last approved article.
Wire harness on harness board — branches, sleeving, labels
Capabilities
What this service covers
Typical working ranges. Outside them? Send the drawing anyway — we check it with the supplier and tell you what is possible.
| Wire range | AWG 32 – 8, UL and customer-specified wire |
| Workmanship | IPC/WHMA-A-620 — class agreed per project |
| Branches | Multi-branch with breakouts; built on harness boards |
| Connector series | JST, Molex, TE, Hirose, customer-specified — genuine, confirmed in writing |
| Protection | Heat-shrink, braided sleeving, spiral wrap, loom tube |
| Identification | Wire labels, flag labels, printed heat-shrink per drawing |
| Testing | Continuity; hi-pot and pull-force per the agreed plan; crimp-height monitoring |
| Volumes | Confirmed per project |
How it runs
How wire harness runs here
01
Drawing review
Pinout, wire spec and branch lengths checked; gaps flagged before quoting.
02
Board setup
Harness board laid out from your drawing so every branch lands at true length.
03
First article
Sample with photos and measurements — production waits for your sign-off.
04
Build + test
Continuity on every unit; the records agreed in the quotation ship with the lot.
Harness breakout close-up
Harness on board