Solution 05
Overmolded cable assembly
Custom-tooled strain reliefs and molded connector bodies for sealed, field-ready assemblies — with honest advice on when the tooling pays for itself.
Overmolded connector — strain relief detail
Capabilities
What this service covers
Typical working ranges. Outside them? Send the drawing anyway — we check it with the supplier and tell you what is possible.
| Tooling | Customer-owned; single- and multi-cavity |
| Materials | PVC, TPU, TPE — color-matched on request |
| Styles | Straight and right-angle strain reliefs, molded logos |
| Construction | Insert molding over crimped, tested assemblies |
| Prototyping | Soft-tool and 3D-printed options before production tooling |
| Testing | Continuity after molding; pull-force per the agreed plan |
| Volumes | Soft-tool pilots to full production |
How it runs
How overmolded cable assembly runs here
01
Design & tooling quote
Strain-relief geometry reviewed; tooling cost and ownership stated up front.
02
Tool build
Mold made and first shots measured against the drawing.
03
First article
Molded samples with photos and measurements for your approval.
04
Build + test
Every unit tested after molding — molding can hide crimp damage; testing catches it.
Overmold close-up